Offsite Manufacturing

xPL Offsite is providing offsite manufacturing (OSM) design development services to integrate offsite solutions using DfMA for a confidential Hyperscale Client’s Data Center Campus. Prefabricated structural and utility components will streamline installation, reduce on-site labor, and enhance overall quality control. By shifting complex assemblies offsite, the project will improve safety, mitigate labor shortages, and accelerate critical path work, ensuring seamless integration into the high-performance data center environment.

xPL Offsite provided the integrated 2,200 lf. Structural steel conveyance, including mechanical and process piping and electrical services, for a 5.5 million sq. ft. lithium-ion battery assembly factory in De Soto, Kansas. This solution created a safe working environment, integrated fabrication, and improved productivity by moving work offsite. It addressed labor challenges and completed critical path scopes in a controlled environment, overcoming site and schedule constraints.

xPL Offsite rapidly responded to a Hyperscale Client’s needs by delivering a hot aisle containment OSM solution for a 30MW Rapid Deployment Data Center. Leveraging in-house manufacturing, we fabricated the first product in 3 weeks and completed delivery and installation in 2 months. Our offsite approach accelerated deployment, reduced labor, and ensured seamless integration of critical infrastructure, meeting the client’s aggressive timeline with precision.

xPL is delivering 13 standardized, modularized products to 23 data center campuses across the United States. These products include conveyance modules, electrical skids, and pump houses, all designed to streamline construction and improve efficiency. xPL is managing four vendors and collaborating with several general contractors on this program, which is driving cost and schedule certainty while addressing labor shortages. This approach helps accelerate timelines and enhance project quality.